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Coal Conversion Facts

 Bases of Analysis

Definitions

As Received (AR)- includes Total Moisture (TM)
Air Dried (AD) - includes Inherent Moisture (IM) only
Dry Basis (DB) - excludes all Moisture
Dry Ash Free (DAF) - excludes all Moisture & Ash

The Proximate Analysis of any coal – the % contents of Ash, Volatiles ,Fixed Carbon – also Sulphur & Calorific Value can be expressed on any of the above basis.

 

Conversations

To obtain-
-multiply
Air DryDry BasisAs received
AR by

100-IM%

100-TM%

   100   

100-TM%

-----
AD by

-----

   100   

100-IM%

100-TM%

100-TM%
DB by

100-IM%

100

-----

100-TM%

100

[For DAF, multiply DB by 100/100-A]

Example

  AR AD DB DAF
TM11.0---
IM2.02.0--
Ash12.013.213.5-
Vol30.033.033.739.0
FC47.051.852.861.0
Sul1.01.11.12-

 

Different Tools

 Units

Metric tonne (MT)= 1000 kilograms, 2204.6 lb
Imperial or long ton (LT) = 1016.05 kilograms, 2240 lb
Short ( U.S.) ton (ST) = 907.19 kilograms, 2000 lb

 

Conversations

From MT :to LT divide by 1.016
to ST divide by 0.9072
From LT : to MT multiply by 1.016
to ST multiply by 1.12

Calorific Value

Units

Kcal/kg- Kilocalories per kilogram
MJ/kg*- Megajoules per kilogram
Btu/lb- British Thermal Units per pound

* MJ/kg = 1 Gigajoules/tonne (Gj/t)

 

Gross & Net Calorific Values

Gross CV “or upper heating value “ is the CV in laboratory conditions.

Net CV , “lower heating calorific value in value” or “Net Effective Calories (NEC) I s the useful calorific value in boiler plant. The difference is essentially the latent heat of the water vapour produced.

 

Conversations - Units

From kcal/kg to MJ/kg divide kcal/kg by 238.8
From kcal/kg to Btu/lb divide kcal/kg by 0.5556
 
From MJ/kg to kcal/kg multiply MJ/kg by 238.8
From MJ/kg to Btu/lb multiply MJ/kg by 430
 
From Btu/lb to kcal/kg divide Btu/lb by 1.8
From Btu/lb to MJ/kg divide Btu/lb by 430

 

Conversions – Gross/Net (per ISO, for As Received figures)

Kcal/kgNet CV=Gross CV- 50.6 H- 5.85 M- 0.191 O
MJ/kgNet CV=Gross CV- 0.212 H - 0.0245 M- 0.0008 O
Btu/lbNet CV=Gross CV- 91.2 H- 10.5 M- 0.34 O

- Where M is % Moisture; H is % Hydrogen; O is % Oxygen (from ultimate analysis, also as received)

For typical bituminous coal with 10% M and 25% vol., differences between gross and net calorific values are approx as follows:

260 kcal/kg
1.09 MJ/kg
470 Btu/lb

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